THE TYPE OF SIX/NINE MAIN MACHINE CURING PARTS


1每班开机前必须逐点检查各润滑部分,并按期对各齿轮箱、减速机补充润滑剂,必要时给于更换。

Before operating the main block making machine, each of the lubrication parts need to be checked one by one. The gear boxes and reduction devices need to supplement the lubricants timely, and be replaced if necessary.

2开机前必须检查每个感应器及行程开关是否正常。

Every sensor and position limit switch need to be checked if they can operate normality or not before operating.

3每班检查,压头紧固螺丝是否紧固、振动电机螺丝是否松动、振动台上的动静台的压条和连接螺丝是否松动,应紧固,防止振断、送料小车内是否铁块等杂物、破拱是否活动自如、固定螺丝是否松动。底模安装螺丝是否松动、锁紧度是否正确,各油管接头是否漏油、油箱电磁阀及各大小油泵是否有滴漏现象、对渗油部位应重新紧固油管接口。

Per shift check if the compaction head tightening the screws or not, if the vibration motor screws loose or not, if the action platform trim strip on the vibration stable and the connecting screws loose or not, if so tighten them to prevent vibration fault. And the workers also need to check if there is any plate steels or other sundries in the filling box, if the arch breaker can move freely or not, if the set screws loose or not,  if the bottom mould install screws loose or not and the locking degree is correct or not. Each of the oil connection leak the oil or not, oil tank solenoid value and all the large and small oil pumps leak through or not. For the part of oil leak through, the oil connection need to be tightened again.

4.每班检查送板机每个板钩(俗称‘鸟头)是否活动自如,检查送砖机传动链条及拖动链条的松紧度,必要时给于调整。

Per shift check if every board hook (commonly known as the bird head) of the pallet conveyor can move freely, check the elastic degree of the pallet conveyor’s drive and drag chains, adjust them if necessary.

5生产过程中不定时的巡检各运行部件、及各电器设备,做到听、闻、看,检查活动部位润滑情况及磨损情况,能做到提前预防。

Checking all of the operation parts and all electrical appliance departments untimely during the production process. Checking the activity parts lubrication and wearing situation by listening, smelling and looking, so that can prevent the machine broken down in advance.

6.每班下班后 必须彻底清理设备卫生,及时清理废料,保证成型机前后的清洁,以免造成混凝土结块,而影响使用。

Per shift after work need to clean the equipment completely, clean the scraps timely to keep the main machine cleaned before and after using, avoid the concrete caking so that affect the use of the machine.

7.设备主要零部件的润滑部位及周期。

The lubricant housing and cycle time of the equipment’s  main accessories.

主要零部件的润滑部位及周期

The lubricant housing and cycle time of the equipment’s  main accessories

部件名称

Accessories name

润滑脂种类

Type of lubrication grease

润滑及周期

Lubrication and cycle time

压头滑块

Compaction head slider

黄油

No.2 lithium grease

每班润滑一次

Lubricate one time per shift

底模滑块

Bottom mould slider

黄油

No.2 lithium grease

每班润滑一次

Lubricate one time per shift

送料轮/轨道

Feeding wheel/track

黄油

No.2 lithium grease

每班润滑一次

Lubricate one time per shift

振动电机

Vibration electrical machinery

黄油

No.2 lithium grease

参照电机使用说明书

Refer to the operating manual of electrical machinery

送砖机摆线针减速机

Block conveyor Cycloid pin reduction device

齿轮油

Gear oil

每三个月更换一次润滑油

Change the lubrication oil one time per three months

压头及底模同步齿轮/排

Compaction head and base mould synchronized gear

黄油

No.2 lithium grease

每周润滑一次

Lubricate one time per week

送板/砖机导向轨道/轮

Pallet/block conveyor guide rail/wheel

液压导轨油40号

No.40 hydraulic rail oil

每周润滑一次

Lubricate one time per week

各轴承部位

All bearing parts

3号锂基润滑脂

No.3 lithium grease

每月润滑一次

Lubricate one time per month

送板/砖机板钩

Pallet/block conveyor board hook

每班润滑一次     Lubricate one time per shift

料斗支撑座轴套

Seat sleeve for hopper support

黄油

No.2 lithium grease

每周润滑一次

Lubricate one time per week

链条/链轮

Chain/chain wheel

锂基脂GZ-L1

GZ-L1 lithium grease

每班润滑一次

Lubricate one time per shift