1每班开机前必须逐点检查各润滑部分，并按期对各齿轮箱、减速机补充润滑剂，必要时给于更换。
Before operating the main block making machine, each of the lubrication parts need to be checked one by one. The gear boxes and reduction devices need to supplement the lubricants timely, and be replaced if necessary.
2开机前必须检查每个感应器及行程开关是否正常。
Every sensor and position limit switch need to be checked if they can operate normality or not before operating.
3每班检查，压头紧固螺丝是否紧固、振动电机螺丝是否松动、振动台上的动静台的压条和连接螺丝是否松动，应紧固，防止振断、送料小车内是否铁块等杂物、破拱是否活动自如、固定螺丝是否松动。底模安装螺丝是否松动、锁紧度是否正确，各油管接头是否漏油、油箱电磁阀及各大小油泵是否有滴漏现象、对渗油部位应重新紧固油管接口。
Per shift check if the compaction head tightening the screws or not, if the vibration motor screws loose or not, if the action platform trim strip on the vibration stable and the connecting screws loose or not, if so tighten them to prevent vibration fault. And the workers also need to check if there is any plate steels or other sundries in the filling box, if the arch breaker can move freely or not, if the set screws loose or not, if the bottom mould install screws loose or not and the locking degree is correct or not. Each of the oil connection leak the oil or not, oil tank solenoid value and all the large and small oil pumps leak through or not. For the part of oil leak through, the oil connection need to be tightened again.
4.每班检查送板机每个板钩（俗称‘鸟头）是否活动自如，检查送砖机传动链条及拖动链条的松紧度，必要时给于调整。
Per shift check if every board hook (commonly known as the bird head) of the pallet conveyor can move freely, check the elastic degree of the pallet conveyor’s drive and drag chains, adjust them if necessary.
5生产过程中不定时的巡检各运行部件、及各电器设备，做到听、闻、看，检查活动部位润滑情况及磨损情况，能做到提前预防。
Checking all of the operation parts and all electrical appliance departments untimely during the production process. Checking the activity parts lubrication and wearing situation by listening, smelling and looking, so that can prevent the machine broken down in advance.
6.每班下班后 必须彻底清理设备卫生，及时清理废料，保证成型机前后的清洁，以免造成混凝土结块，而影响使用。
Per shift after work need to clean the equipment completely, clean the scraps timely to keep the main machine cleaned before and after using, avoid the concrete caking so that affect the use of the machine.
7.设备主要零部件的润滑部位及周期。
The lubricant housing and cycle time of the equipment’s main accessories.
|
主要零部件的润滑部位及周期 The lubricant housing and cycle time of the equipment’s main accessories |
||
|
部件名称 Accessories name |
润滑脂种类 Type of lubrication grease |
润滑及周期 Lubrication and cycle time |
|
压头滑块 Compaction head slider |
黄油 No.2 lithium grease |
每班润滑一次 Lubricate one time per shift |
|
底模滑块 Bottom mould slider |
黄油 No.2 lithium grease |
每班润滑一次 Lubricate one time per shift |
|
送料轮/轨道 Feeding wheel/track |
黄油 No.2 lithium grease |
每班润滑一次 Lubricate one time per shift |
|
振动电机 Vibration electrical machinery |
黄油 No.2 lithium grease |
参照电机使用说明书 Refer to the operating manual of electrical machinery |
|
送砖机摆线针减速机 Block conveyor Cycloid pin reduction device |
齿轮油 Gear oil |
每三个月更换一次润滑油 Change the lubrication oil one time per three months |
|
压头及底模同步齿轮/排 Compaction head and base mould synchronized gear |
黄油 No.2 lithium grease |
每周润滑一次 Lubricate one time per week |
|
送板/砖机导向轨道/轮 Pallet/block conveyor guide rail/wheel |
液压导轨油40号 No.40 hydraulic rail oil |
每周润滑一次 Lubricate one time per week |
|
各轴承部位 All bearing parts |
3号锂基润滑脂 No.3 lithium grease |
每月润滑一次 Lubricate one time per month |
|
送板/砖机板钩 Pallet/block conveyor board hook |
|
每班润滑一次 Lubricate one time per shift |
|
料斗支撑座轴套 Seat sleeve for hopper support
|
黄油 No.2 lithium grease |
每周润滑一次 Lubricate one time per week |
|
链条/链轮 Chain/chain wheel |
锂基脂GZ-L1 GZ-L1 lithium grease |
每班润滑一次 Lubricate one time per shift |